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ToolsRequired
J42492TimingBeltAdjuster
KM470BAngularTorqueGauge
RemovalProcedure
1. Disconnectthenegativebatterycable.
2. Disconnecttheaircleaneroutlethosefromthethrottlebody.
3. Disconnectthebreathertubefromthecamshaftcover.
4. Removetheaircleanerhousingbolts.
5. Removetheaircleanerhousing.
6. Removetherightfrontwheel.RefertoSection2E,TiresandWheels.
7. Removetherightfrontwheelwellsplashshield.
8. Removetheserpentineaccessorydrivebelt.RefertoSection6B,PowerSteeringPump.
9. Removethecrankshaftpulleybolt.
10. Removethecrankshaftpulley.
11. Removetheupperfronttimingbeltcoverbolts.
12. Removetheupperfronttimingbeltcover.
13. Removethelowerfronttimingbeltcoverbolts.
14. Removethelowerfronttimingbeltcover.
15. Installthecrankshaftpulleybolt.
16. Usingthecrankshaftpulleybolt,rotatethecrankshaftclockwiseuntilthetimingmarkonthe
crankshaftgearisalignedwiththenotchatthebottomofthereartimingbeltcover.
17. Slightlyloosenthewaterpumpretainingbolts.
18. UsingthetimingbeltadjusterJ42492,rotatethewaterpumpcounterclockwisetoreleasethe
tensiononthetimingbelt.
19. Removetherightenginemountbracket.Referto"EngineMount"inthissection.
20. Removethetimingbelt.
InstallationProcedure
1. Alignthetimingmarkonthecrankshaftgearwiththenotchonthebottomofthereartimingbelt
cover.
2. Alignthetimingmarksonthecamshaftgears.
3. Installthetimingbelt.
4. Installtherightenginemountbracket.Referto"EngineMount"inthissection.
5. RotatethewaterpumpclockwiseusingthetimingbeltadjusterJ42492.
6. Rotatethewaterpumpclockwiseuntiltheadjustarmpointerofthetimingbeltautomatictensioner
isalignedwiththenotchinthetimingbeltautomatictensionerbracket.
7. Tightenthewaterpumpretainingbolts.
8. Rotatethecrankshafttwofullturnsclockwiseusingthecrankshaftpulleybolt.
9. Loosenthewaterpumpretainingbolts.
10. Rotatethewaterpumpuntiltheadjustarmpointerofthetimingbeltautomatictensionerisaligned
withthepointeronthetimingbeltautomatictensionerbracket.
11. Tightenthewaterpumpretainingbolts.
Tighten
Tightenthewaterpumpretainingboltsto10Nm(89lbin).
12. Removethecrankshaftpulleybolt.
13. Installtheupperandlowerfronttimingbeltcovers.
14. Installtheupperandlowerfronttimingbeltcoverbolts.
Tighten
Tightenthefronttimingbeltcoverboltsto10Nm(89lbin).
15. Installthecrankshaftpulley.
16. Installthecrankshaftpulleybolt.
Tighten
Tightenthecrankshaftpulleyboltto95Nm(70lbft)andretighten30degreesplus15degrees.
17. Installtheserpentineaccessorydrivebelt.RefertoSection6B,PowerSteeringPump.
18. Installtherightfrontwheelwellsplashshield.
19. Installtherightfrontwheel.RefertoSection2E,TiresandWheels.
20. Installtheaircleanerhousing.
21. Installtheaircleanerhousingbolts.
Tighten
Tightentheaircleanerhousingboltsto10Nm(89lbin).
22. Connecttheaircleaneroutlethosetothethrottlebody.
23. Connectthebreathertubetothecamshaftcover.
24. Connectthenegativebatterycable.
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